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UV Vacuum Plating Resins

UV vacuum plating resins are advanced photocurable materials engineered for high-end surface finishing applications. By combining ultraviolet (UV) curing technology with vacuum metallization, these resins provide superior coating performance, enhancing both the visual appeal and surface protection of products. Their versatility and environmental benefits make them an ideal choice for manufacturers seeking efficient, sustainable, and high-quality coating solutions.

UV vacuum plating resins are widely used in the surface coating of automotive parts, electronic products, cosmetics packaging, decorative components, and household appliances. Their ability to deliver a mirror-like finish and long-lasting protection makes them an ideal choice for high-end applications. Alfa Chemistry provides a range of high-quality UV vacuum plating resins to meet various industrial needs, ensuring optimal results for different substrates and coating processes.

Working Principle

The UV vacuum plating process integrates several precisely controlled steps to create a durable, reflective coating. First, the substrate surface is meticulously cleaned to remove contaminants and ensure strong bonding. The UV resin is then applied evenly by spraying or dipping, forming a uniform base layer. Next, the coated item is placed in a vacuum chamber where a thin metallic film—commonly aluminum, chromium, or other metals—is deposited using Physical Vapor Deposition (PVD) technology. After metal deposition, the substrate undergoes UV curing, during which high-intensity ultraviolet light rapidly hardens the resin layer. This process firmly locks the metal coating in place, resulting in a glossy, scratch-resistant, and long-lasting surface. Additional finishing steps, such as polishing or protective top-coating, may be carried out to achieve the desired aesthetic and functional properties.

Advantages

  • Rapid Curing: UV curing technology enables the resin to harden within seconds, significantly improving production efficiency and throughput.
  • High-Gloss Finish: The cured resin provides a brilliant metallic luster, creating a mirror-like surface ideal for premium decorative applications.
  • Excellent Adhesion: UV vacuum plating resins adhere strongly to various substrates, ensuring the metal layer remains intact even under stress.
  • Outstanding Durability: The coating exhibits superior resistance to scratches, chemicals, and environmental aging, maintaining its appearance over time.

Product Specifications

Catalog NumberALCM-FR-0058ALCM-FR-0059ALCM-FR-0060ALCM-FR-0061ALCM-FR-0062ALCM-FR-0063
Viscosity80000-140000 mpa.s/60°C5000-11000 mpa.s/40°C80-150 mpa.s/25°C1400-2400 mpa.s/40°C40000-60000 mpa.s/25°C3000-6000 mpa.s/60°C
Solid Content≥98%≥98%≥98%≥98%≥98%≥98%
ExteriorTransparent viscousLight yellow viscous liquidLight yellow viscous liquidLight yellow viscous liquidSlightly yellow viscousSlightly yellow viscous
Functionality222266
Color Number<1 (Gardner, 25°C)<1 (Gardner, 25°C)<1 (Gardner, 25°C)<1 (Gardner, 25°C)<1 (Gardner, 25°C)<1 (Gardner, 25°C)
AV≤2 mgKOH/g≤5 mgKOH/g≤15 mgKOH/g≤5 mgKOH/g≤3 mgKOH/g≤3 mgKOH/g
NCO≤2 mgKOH/g≤3 mgKOH/g≤2 mgKOH/g≤1 mgKOH/g≤3 mgKOH/g≤3 mgKOH/g
Polymerization Inhibitor<400 ppm<400 ppm<400 ppm<400 ppm<400 ppm<400 ppm
Application CharacteristicLow odor, strong adhesion, good elasticity, excellent yellowing resistance, and high tear resistance.Excellent yellowing resistance, strong adhesion, soft after curing, with a matte, self-drying finish and good LED surface drying.High cost performance, excellent yellowing resistance, good wear resistance, fast surface drying, and excellent water, chemical, and heat resistance.Excellent yellowing resistance, outstanding adhesion, strong tackiness, and a relatively soft resin after curing.Excellent yellowing resistance, good water resistance, strong adhesion, and good LED surface drying.Excellent wear resistance, high hardness, good water resistance, fast curing, and good LED surface drying.

If you have other specification requirements, Alfa Chemistry can also provide customized services for you.

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